Client challenges
- Tedious process
- Excessive time consumption
- Small tolerance for human error
Before the solution, the client manually sorted lens bearings used in automotive A/C compressors. Sorting involved measuring bearing height, assigning a tolerance class, and performing a visual inspection.
It was slow, repetitive work, and despite the operators’ efforts, bearings were often dropped into the wrong bins.
Solution
We built a fully automated station for measuring and inspecting a wide range of bearing sizes.
Bearings are fed to the inspection point via a vibratory feeder, collected for surface inspection by a vision system, and then measured to verify the required tolerance.
Afterward, each bearing is placed in the bin that corresponds to its tolerance group; out-of-tolerance or damaged bearings go into a reject box.
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Client benefits
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